Reducing unplanned downtime of production critical industrial cranes and hoists is a major priority of our technical team. Traditional motor mounted hoist, crane and trolley friction disc brakes in contactor controlled cranes are are a potential trouble spot that can benefit from the use of oil shear brakes to help eliminate brake maintenance and unplanned downtime resulting from traditional disk brake failures.
Oil shear brakes were originally developed for use with the rigerous starts and stops of automotive transfer lines. The oil shear brakes are designed for high repetitive brake actuation where heat dissipation is critical to allowing high cycle rates.
Oil Shear Brakes Reduces Crane Downtime
A large steel manufacturing facility experienced severe downtime on their overhead cranes due to repeated brake failures. The old shoe brake assembly required frequent adjustment and needed costly repairs on a regular basis. The brake linings were simply wearing out too quickly and could not handle the duty cycle in a major processing application. A solution to the ongoing problemes needed to be identfied. Electro Shear® brakes from Midwest Brakes were chosen to replace the existing hoist and crane brakes with a great reduction in unplanned downtime in maintenance as well as breakdowns.
– Superior Heat Dissipation
– Precise, Smooth Stopping
– No Adjustment Needed
– Simple, One Piece Installation
How do they work?
Oil shear brakes transmit torque through the shearing of oil molecules between alternating paper friction discs and steel wear discs. The viscous shearing of the oil (automatic transmission fluid) dissipates the heat generated from the operation of the brake and is carried away by the continuous circulation of the oil. The oil shear principle is the primary reason oil shear brakes offer extremely long service life and superior reliability. Electro Shear brakes incorporate a true oil shear into the design where the friction discs are continuously flooded with oil to continually lubricate and cool friction disc surfaces. A true oil shear actually cuts across the film of oil molecules that is maintained between the alternating disc surfaces. The oil itself acts as efficient power transmission medium, which relieves the mechanical friction surfaces of much of the work. The oil effectively absorbs and dissipates heat.
How does Installation work?
CRANE 1 will assess the current brake issues and work with Midwest Brake as well as outside engineering and the OEM as necessary the proper sizing of the replacement Oil Shear brake. Once the proper brake is identfied; it simply mounts to the back of the motor similarily to the existing motor brake. Maintenance is now limited to routine oil changes of the brake oil at planned intervals.
To have an Oil Shear brake installed on your crane or hoist, contact your local CRANE 1 branch.